Coatings

Coatings can provide functional properties that are important for the performance and durability of packaging. This helps to replace extra material layer and reduce packaging complexity. Coatings also help equip renewable materials like paper with functional properties; thereby allowing their use for a wider range of packaging applications.

Many coatings also help maintain, or in some cases improve, production efficiency during packing and printing. Some provide unique visual or touch effects which make the printed package stand out.

Inkofix manufactures a wide range of coatings for the paper packaging and converting industry which includes:

UV for flexo and Gravure

A UV coating (or more generally a radiation cured coating) is a surface treatment which protects the underlying material from radiation's harmful effects or helps cure it through radiation. They have become popular because they are considered environmentally friendly. They do not use solvents or produce Volatile Organic Compounds (VOCs) or Hazardous Air Pollutant (HAPs)

This is a surface treatment photochemical process in which high-intensity ultraviolet light is used to instantly cure or ‘dry’ inks, coatings or adhesives. UV formulations are liquid monomers and oligomers mixed with a small percent of photo initiators and then exposed to UV energy.

UV coatings create a finish that is more vivid, luxurious and tactile than non UV coatings.

  • Ultraviolet cured coatings can be applied over ink printed on paper and dried by exposure to UV radiation. It can be done for a wide variety of gloss ranges. UV coating can be done through most conventional industrial coating methods as well as by silkscreen and 3D printing. A good example of UV coated paper is photo paper sold for home printing projects.
  • Glass and plastic can be coated to reduce the amount of ultraviolet radiation that passes through. Some common uses of such coating are eyeglasses and automotive windows. Coatings are usually applied to plastic substrates via spray, dip, roll, flow and other processes. UV-curable coatings are often used for plastic parts. This is because the process does not need heat, which can adversely affect the plastic shape.
  • UV coatings can also be used for aluminium cans.

In recent years, manufacturers have formulated ultraviolet curable coatings for applications outside of a factory or laboratory environment. Site applied UV Coatings are available in both 100% solid and water based formulations. They offer the advantage of quick return to service.

SOLVENT BASED COATING

Solvent-based coating is made of liquefying agents that are meant to evaporate via a chemical reaction with oxygen. Typically, moving air surrounding a solvent-based coating will help to speed up the reaction, reducing drying times.

They are less susceptible than water based coatings to environmental conditions such as temperature and humidity during the curing phase.

Transfer Coating

In transfer coating it is necessary to find the right product according to the demands of the application. There are many options, a few are discussed below.

  • In technical textile the main method of transfer coating is by spreading the polymer on to release paper to form a film and then to laminate this film to the fabric.
  • For metal transfer a polyurethane coating will be temporarily applied on a NOT CORONA TREATED BOPET film. Afterwards the PU coating is metallized through Al deposition under vacuum.
  • Transfer coating can be used for holography application.
EXTRUSION PRIMER COATING

Extrusion coating is the coating of a molten web of synthetic resin onto a substrate material. It is a versatile coating technique used for the economic application of various plastics, notably polyethylene, onto paperboard, corrugated fiberboard, paper, aluminum foils, cellulose, and non- woven, or plastic films.

HR COATING

A high reflection or HR coating is a thin dielectric or metallic layer applied to a reflective optical system, like mirrors, which increases the reflectance of light from the surface while reducing transmission, absorption and scatter.

Foil Primer

Primer is formulated to apply as undercoat or primer to improve the adhesion of ink on MET PET, MET BOPP & aluminium foil.

Heat Seal Coatings

Heat Seal Coatings are solvent based that are used as adhesives to seal one substrate to another. The coating is typically applied to a flexible substrate or non-woven material, and allowed to dry.

Inkofix HS Coating is general purpose heat seal coating for sealing aluminium foil or paper to itself.